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Yarn break sensor

Yarn break sensor

(Yarn Break / Thread Break Sensor) is an online detection sensor specifically designed for the textile and wire processing industries. Its core function is to detect in real time whether yarn or filaments have broken or are missing. Upon detecting a break, it immediately outputs a switch signal to trigger a machine shutdown, an alarm, or automatic splicing, thereby preventing defective products and conserving raw materials.

SKU: DSS-XY-15N、DSS-XY-15P Category: Brand:

Description

Product Introduction

Yarn break sensor is an important device for detecting yarn breakage during textile production. It plays a vital role in improving finished‑yarn quality and production efficiency.

Product Features

  • High‑Precision Detection

Adopts advanced photoelectric detection technology to accurately identify yarn, filament and wire breakage, ensuring production quality.

  • High Reliability

Stable working performance,even in harsh production environments,it maintains accurate detection.

  • Fast Response

When yarn breakage occurs,the sensor sends out signals rapidly,to stop equipment immediately and reduce losses.

Product Specifications

Specification Parameter
Model NPN:DSS‑XY‑15N
PNP:DSS‑XY‑15P
Detection Method Pulse signal output
Sensing Distance 0.1‑2.5 mm
Sensing Object Opaque & semi‑transparent yarn
Hysteresis ≤20% of max sensing distance
Response Time ≤1ms
Supply Voltage 5‑36V DC ±10%,Ripple (P‑P) ≤10%
Current Consumption ≤15mA (≤30mA at output ON)
Light Source Infrared LED (850nm)
Operation Mode Light ON / Dark ON
Control Output NPN/PNP open‑collector output
Load Voltage 26.4V DC以下 ≤26.4V DC
Load Current 100mA以下 ≤100mA
Residual Voltage NPN ≤1V / PNP ≤2.5V
Protection Circuit Reverse polarity protection, output short‑circuit & overcurrent protection
Receiving Element Photoelectric IC
Indicator Operation: Red
Stability: Orange (Light ON), Green (Dark ON)
Insulation Resistance ≥20MΩ (500V DC megger)
Noise Immunity ±240V square‑wave noise (pulse width 1μs)
Dielectric Strength 1000V AC 50/60Hz, 1 min
Vibration Resistance 10‑55Hz (1 min cycle), 1.5mm amplitude, X/Y/Z axes, 2h each
Shock Resistance 100m/s², X/Y/Z axes, 3 times each
Ambient Illumination Sunlight ≤11,000lx / Fluorescent ≤3,000lx (at receiving surface)
Operating Temp. ‑20 to 55°C (operating), ‑25 to 70°C (storage)
Humidity 35‑85%RH (operating & storage)
Protection Rating IP64 (IEC standard)
Material IXEF Housing: Metal; Display: PC; Sensing head: PC; Adjuster: IXEF
Cable Φ3mm, 3‑core, 2m length
Accessories VR adjustment screwdriver
Certification CE
Weight Approx. 80g

*Environmental temperature ratings apply under non‑freezing, non‑condensing conditions.

Dimensions & Wiring Diagram

Yarn Break Sensor5

Product Details

Yarn Break Sensor6

Yarn Break Sensor7

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